Thermal Risk Intelligence — Canada

Stop electrical fires before there's smoke.

OctosX provides continuous, non-invasive thermal monitoring of electrical panels, MCCs, busbars, and pipework. Our globally patented Thermalpas sensor reads the temperature inside the conductor, not just the surface — so hotspots show up hours before ignition. Proven across 10+ years of Taiwanese factory deployments, now serving Canadian manufacturers.

Why Thermal Risk Matters

Four reasons to monitor thermal — today.

Electrical fires don't start with smoke. They start with a loose connection, a corroded busbar, or an overloaded breaker that's been quietly running hot for weeks. The cost of catching it late is rarely just the fire itself.

Prevent Catastrophic Fire

Globally patented Thermalpas sensors adhere to switchgear, busbars, MCCs, and breakers — no drilling, no shutdown. They read temperature inside the conductor, so hotspots show up hours before they reach ignition. Smoke detectors tell you a fire has started. We tell you it's about to.

Protect Your Insurance Profile

Brokers and insurers increasingly require demonstrable risk controls on electrical infrastructure. Continuous thermal monitoring becomes verifiable evidence of due diligence — and a lever in your next renewal conversation.

Align with NFPA 70B

NFPA 70B (now mandatory in the U.S.) calls for ongoing electrical maintenance with documented inspections. Continuous thermal monitoring exceeds annual thermography — and produces the audit trail your compliance team needs.

Extend Equipment Life

Sustained over-temperature shortens the life of insulation, contacts, and conductors. Catching thermal drift early protects expensive switchgear and busbar assets — and defers capital replacement cycles by years.

Architecture

From the busbar to the boardroom.

OctosX is a full-stack thermal risk intelligence platform — patented Thermalpas sensors that adhere non-invasively to your electrical infrastructure and read the temperature inside the conductor, edge-first data collection, encrypted transport, and dashboards built for both operators and insurers. Standard protocols throughout (Modbus, OPC UA, MQTT). Ready to extend as your risk surface grows.

Standard industrial protocols — no proprietary lock-in
Edge-first architecture — local caching survives network outages
Cloud on AWS Canada Central — your data stays in Canada
Deploys in days, not months — minimal disruption to production
Explore the Platform
FIELD LAYER Contact Thermal Sensors · Switchgear · Busbars · MCCs · Breakers EDGE LAYER Industrial PC (IPC) — Local Cache · MQTT Broker · AES-256 Encryption TRANSPORT TLS 1.3 · MQTT over secured tunnels · VPN optional CLOUD — AWS Canada Central Multi-tenant SaaS · 99.5% SLA · Canadian data residency Dashboards · Alerts · Analytics ERP · MES · BMS · ESG

The Solution

Thermal Risk Intelligence — purpose-built.

One product. One job. Continuous thermal monitoring of the electrical infrastructure that runs your plant.

Thermal Risk Intelligence

Patented Thermalpas sensors adhere to switchgear, busbars, MCCs, and breakers — non-invasive, no drilling, and reading the temperature inside the conductor rather than just the surface. Feeds edge gateways, encrypted transport, and dashboards built for both operators and insurers. Detects hotspots hours before ignition. Proven across 10+ years of Taiwanese factory deployments.

OctosX is launching with Thermal Risk Intelligence as Phase 1. Additional risk-monitoring modules (equipment condition, energy, EHS) are on the roadmap and available to early customers as co-development engagements.

Differentiation

Why OctosX

Built for North American Manufacturing

Compliance-first design with SOC 2, GDPR, and PIPEDA from the foundation — not a retrofit. Data residency in Canada. Regional support based in BC. Standards your insurance carrier and legal team will recognize.

Heat-Source Detection, Not Smoke Detection

Smoke detectors tell you a fire has already started. OctosX detects the heat source — a loose busbar, an overloaded breaker — hours before there's smoke. Validated in Taiwan's factories for a decade. Now available for yours.

Channel-Friendly, SI-Ready

Built for system integrators to deploy and support. Open protocols (Modbus, OPC UA, MQTT), comprehensive technical documentation, and a tiered partner program with margin retention at every tier.

Partner programme

Industries Served

Built for the manufacturing floor, not the boardroom.

Automotive Electronics Plastics Food Processing Metalworking Chemical Furniture Machinery

The Cost of Inaction

What's at stake for your plant?

Before OctosX, these numbers were accepted as industry norms. They don't have to be.

$260K
Average cost of unplanned downtime per hour in manufacturing
Source: Aberdeen Group
$1.4M
Average loss from a single industrial electrical fire
Source: NFPA
80%+
Of electrical equipment failures show thermal warning signs before they occur
Source: IEEE / Infraspection thermography research

Case Study

Proof from the plant floor.

Our platform's heritage: a decade of deployments across Taiwanese manufacturing, now being brought to North American plants.

Audited ROI Numbers — FPCC Mailiao

$12.85MAnnual avoided loss
$13.46MSystem CapEx
1.1 yrsPayback period
$115M+10-year NPV

All figures verified by FPCC's internal improvement report. Reference call available subject to mutual NDA.

★ Flagship · Coal-Fired Power · Taiwan

FPCC Mailiao: 276 soot blowers monitored, $12.85M avoided per year, 1.1-year payback.

Across a 10-year window, Mailiao lost $128.5M to four boiler-tube ruptures — each one a stuck-open soot-blower valve nobody caught in time. OctosX installed 276 Thermalpas RTD sensors on every soot-blower angle valve across the MHI and CE boilers. Since cutover, zero tube ruptures.

Read the Full Case Study

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Ready to see what risk intelligence looks like?

A 30-minute platform walkthrough with real industrial data. No obligation, no generic slides — just the platform applied to your plant's risk profile.