Technical Architecture

The OctosX Thermal Intelligence Platform

A full-stack thermal risk intelligence layer built around the globally patented Thermalpas sensor — non-invasive, adheres to live infrastructure, and reads internal conductor temperature so anomalies show up earlier. Pairs with hybrid intelligence — AI scoring at the edge, fleet learning in the cloud — encrypted transport, and dashboards built for both operators and insurers. Engineered to extend as your risk surface grows.

Inside the Platform

What your team will use, every shift.

Twelve dashboards built for the people running the plant — and the people reporting to the boardroom. Select a module to walk through it.

UI previews with illustrative data. Screens are configured per deployment during commissioning.

AI Risk Assistant

Just ask: “Where’s the risk today?”

No dashboards to dig through, no query language to learn. Ask in plain words — typed today, and soon out loud on the plant floor — and get the morning’s risk picture in plain words back. Try the demo conversation.

  • Plain-language answers. The assistant reads the same classified data your dashboards show — one critical, one review, two stale — and says it the way a colleague would.
  • Voice-first, gloves-on. We are building the mobile experience for the plant floor: press, speak, and hear where to look — no screen-tapping between machines.
  • Every sentence traceable. Answers cite the readings, thresholds, and statuses behind them — the assistant explains the record, it doesn’t guess beyond it.

Scripted demo conversation with synthetic data from the demo site used across these pages. The voice interaction shown here is simulated; the assistant and mobile voice experience are in active development.

How It Works

From sensor to decision — engineered for real-time alerting.

Five distinct layers. Each engineered for reliability, security, and the constraints of operational technology networks.

Click any stage to explore it — from the sensing point on your busbar to the report on your desk, every hop is designed for traceability.

Thermalpas Sensor Layer

Globally patented thermal-tracking element bonds to the outside of busbars, lugs, and pipes — no drilling, no welding. The superconductive layer reads the temperature inside the conductor, not the lagging skin temperature, so anomalies show up earlier.

Edge Intelligence

The IPC runs local alert logic — so your MCC alarm fires in milliseconds even if the WAN connection drops. Local buffering ensures zero data loss during outages up to 72 hours.

Zero Inbound Ports

OctosX uses outbound-only MQTT over TLS 1.3. Your IT team won't need to open firewall inbound rules — eliminating a critical attack surface for OT/IT convergence.

Time-Series at Scale

Cloud ingests sensor data in near real time. Industrial-grade time-series storage retains raw sensor data for configurable retention periods — full history for trend analysis and audits.

Hybrid Intelligence

Edge AI where seconds matter. Cloud AI where patterns emerge.

The AI is split on purpose. Thermal scoring, pattern rules, and alarm decisions run on the industrial PC inside your plant — so they keep working when the internet doesn’t. The cloud receives condensed features and exceptions, not raw streams, and uses them to calibrate models across the fleet. Less of your data leaves the site, and the cloud AI reasons over a smaller, faster, less expensive context. Toggle the comparison below to see the difference.

Illustrative comparison with synthetic values. Actual data volumes and AI usage are configured per site during commissioning.

Data You Can Trust

Ten states — because “no data” is not “no problem.”

Every reading is classified into an explicit status — including the failure states most dashboards hide. Stale, missing, or conflicting data is flagged as exactly that, instead of being treated as normal. Select a status to see how it is handled.

Statuses and examples are illustrative. Thresholds and review workflows are configured per asset during commissioning.

Development Preview

Four signals. One explainable risk score.

Thermal readings tell you where the heat is. The electrical layer we are building adds the why: three-phase current, phase imbalance, harmonic distortion, and load context — fused into a single score that always shows its reasoning. Walk through what each signal means, then try it yourself below.

Interactive preview with synthetic data, for illustration only. The scoring shapes echo published practice — NETA-style ΔT severity bands, IEEE 519-style distortion references, NFPA 70B-aligned condition maintenance — and in production deployments thresholds will be configured per asset during commissioning, with every escalation reviewed by a person.

Security & Compliance

Built for manufacturers who face audits.

Security is architecture, not a feature flag. Every layer of the OctosX stack is designed to meet the compliance requirements your insurers, legal teams, and enterprise customers demand.

SOC 2 Type 1In progress — 2026 target
GDPR AlignedData processing agreements available
PIPEDA-AlignedCanadian privacy law, day one
AES-256 at RestAll stored data encrypted
TLS 1.3 in TransitAll data in motion encrypted
MFA EnforcedPlatform-wide mandatory 2FA
Tamper-Evident Audit LedgerHash-chained ledger with blockchain anchoring — in development
RBACRole-based access control
Annual Pen TestingThird-party security assessment
NFPA 70B AlignedThermal inspection guidance
Data MinimizationRaw sensor data stays on your site
Signed Mobile AppBiometric unlock & device binding — in development

Data Trust — Development Preview

A history no one can quietly rewrite.

When your thermal record supports an insurance conversation or an NFPA 70B-aligned maintenance file, the record itself has to be beyond question. We are building a blockchain-anchored audit ledger: every alarm, acknowledgement, threshold change, and report is hash-chained to the record before it and periodically anchored, so any later edit is detectable — by you, your auditor, or your insurer’s loss-control engineer. Try it below: verify the chain, then tamper with a record and watch the chain catch it.

Development preview with simulated hashes and synthetic events. The ledger is designed to support independent verification of your operational history — it is decision support for audit and loss-control review, not a compliance certification.

Scale

Built for one plant. Ready for a hundred.

Start with one production line. Expand to all sites, all utilities, all equipment — on the same platform, under the same contract.

100+
Sites per account
200+
Endpoints per site
99.5%
Platform SLA
Real-time
Cloud ingestion latency
72 hr
Edge buffer (WAN outage)
Multi-region
Failover capability

API & Integrations

Open API. Your data flows where you need it.

Every reading collected by OctosX is yours — and reachable from outside the platform. A documented public REST API and event webhooks let your ERP, CMMS, BI tools, ESG reporting platform, or insurance broker's risk engine pull thermal data, subscribe to alerts, and push back maintenance actions in near-real-time.

On the field side, OctosX speaks standard industrial protocols (Modbus, OPC UA, MQTT, BACnet, Profinet) — no proprietary lock-in, no rip-and-replace.

Open API

OctosX integrates with your existing systems through a single, well-documented public API. Pull thermal readings, push events, subscribe to webhooks — using standard tooling your IT team already knows. SI partners get sandbox credentials and developer docs on day one.

What external systems can do via API

GET thermal readings by panel, sensor, or time range
Subscribe to hotspot & threshold-breach webhooks
Push maintenance work orders to your CMMS
Stream events to broker / insurer risk engines
Export NFPA 70B audit logs as JSON or CSV
Embed live thermal dashboards via iframe
Authenticate with API key or OAuth 2.0

Mobile App

The alert finds the right person — on their own phone.

No group chats, no shared inboxes, no pager. We are building a first-party OctosX mobile app for iOS and Android — launching on the App Store and Google Play — so a critical review reaches the on-call engineer as a push notification, gets acknowledged in two taps, and the acknowledgement lands in the audit trail.

Routed by role, not by group chat — your notification-routing rules decide who is woken up, and escalate if no one acknowledges
Confirm-gated actions — acknowledge or assign from the phone, with every action logged to the audit trail
First-party and auditable — delivery receipts and acknowledgements stay inside the platform, not in a third-party chat app
Built for the floor — biometric unlock, device binding, and MDM-friendly deployment are part of the design

The mobile app is in active development. Screens shown are design previews with synthetic data.

Data Residency

Your data stays in Canada. Period.

OctosX runs exclusively on AWS Canada Central region (ca-central-1). No cross-border data transfer without your explicit written consent. Your plant data, your sensor readings, your audit trail — all stored and processed on Canadian soil, under Canadian law.

AWS ca-central-1
PIPEDA-Aligned
No Cross-Border Transfer

Get started

See the platform in action.

A 30-minute walkthrough applied to your plant's actual risk profile. No generic slides.