Continuous Baseline Learning
Every sensor's normal operating range is learned per-asset over weeks of real data — not a generic threshold pulled from a spec sheet.
Thermal Risk Intelligence — Canada
Stop electrical fires before there's smoke.
OctosX provides continuous, non-invasive thermal monitoring of electrical panels, MCCs, busbars, and pipework. Our globally patented Thermalpas sensor reads the temperature inside the conductor, not just the surface — so hotspots show up hours before ignition. Proven across 10+ years of Taiwanese factory deployments, now serving Canadian manufacturers.
Hottest Node
73.4°C
Panel B-7
Δ vs. baseline
+3.2°C
Rising 14d
Sensors Online
118/118
All reporting
Active Alerts
2
Needs review
Critical hotspot: Panel B-7 main busbar — 88.5°C, 21°C above baseline — escalated to maintenance 09:14 AM
Thermal threshold exceeded: MCC Cabinet 3-B — 73.4°C (limit: 70°C) — detected 08:42 AM
Resolved: Panel A-12 breaker connection re-torqued — temperature returned to baseline — cleared 07:15 AM
Engineered to Canadian industrial standards. Built on 10+ years of field deployment.
UL Standards Aligned
SOC 2 In Progress
GDPR / PIPEDA-Aligned
Data Residency: Canada
NFPA 70B Aligned
Hybrid Edge + Cloud AI
99.5% SLA
The Intelligence Layer
Every sensor feeds an AI that never stops learning your plant.
OctosX doesn't apply a generic temperature threshold. It learns what normal looks like for every busbar, breaker, and connection — then tells you the moment reality drifts from it.
Anomaly & Drift Detection
Flags gradual thermal drift — like +3.2°C over 14 days — long before it crosses a hard alarm limit.
Cross-Asset Correlation
Reasons across hundreds of sensors at once — separating one loose connection from a plant-wide load event.
Prioritized, Human-Readable Alerts
Surfaces the two alerts that matter out of thousands of readings — "Panel B-7 busbar," not "sensor #4471."
Why Thermal Risk Matters
Four reasons to monitor thermal — today.
Electrical fires don't start with smoke. They start with a loose connection, a corroded busbar, or an overloaded breaker that's been quietly running hot for weeks. The cost of catching it late is rarely just the fire itself.
01
Prevent Catastrophic Fire
Globally patented Thermalpas sensors adhere to switchgear, busbars, MCCs, and breakers — no drilling, no shutdown. They read temperature inside the conductor, so hotspots show up hours before they reach ignition. Smoke detectors tell you a fire has started. We tell you it's about to.
02
Protect Your Insurance Profile
Brokers and insurers increasingly require demonstrable risk controls on electrical infrastructure. Continuous thermal monitoring becomes verifiable evidence of due diligence — and a lever in your next renewal conversation.
03
Align with NFPA 70B
NFPA 70B (now mandatory in the U.S.) calls for ongoing electrical maintenance with documented inspections. Continuous thermal monitoring exceeds annual thermography — and produces the audit trail your compliance team needs.
04
Extend Equipment Life
Sustained over-temperature shortens the life of insulation, contacts, and conductors. Catching thermal drift early protects expensive switchgear and busbar assets — and defers capital replacement cycles by years.
Architecture
From the busbar to the boardroom.
OctosX is a full-stack thermal risk intelligence platform — patented Thermalpas sensors that adhere non-invasively to your electrical infrastructure and read the temperature inside the conductor, edge-first data collection, encrypted transport, and dashboards built for both operators and insurers. Ready to extend as your risk surface grows.
Non-invasive sensors — no drilling, no production shutdown
Edge-first architecture — local caching survives network outages
Cloud on AWS Canada Central — your data stays in Canada
Integrates with your existing systems through a single open API
Inside a Monitored Plant
Walk the floor of a monitored site.
This is what a plant looks like to OctosX: every sensing point classified, every gap flagged honestly. Select an asset to see its current status — including the one trending toward a critical review.
Interactive demo with synthetic data — showing 8 of the demo site's 24 monitored assets. Layouts, readings, and statuses are illustrative; real deployments are mapped during commissioning.
The Solution
Thermal Risk Intelligence — purpose-built.
One product. One job. Continuous thermal monitoring of the electrical infrastructure that runs your plant.
Thermal Risk Intelligence
Patented Thermalpas sensors adhere to switchgear, busbars, MCCs, and breakers — non-invasive, no drilling, and reading the temperature inside the conductor rather than just the surface. Feeds edge gateways, encrypted transport, and dashboards built for both operators and insurers. Detects hotspots hours before ignition. Proven across 10+ years of Taiwanese factory deployments.
OctosX is launching with Thermal Risk Intelligence as Phase 1. Additional risk-monitoring modules (equipment condition, energy, EHS) are on the roadmap and available to early customers as co-development engagements.
Differentiation
Why OctosX
Built for North American Manufacturing
Compliance-first design — SOC 2 Type 1 in progress, GDPR-aligned and PIPEDA-aligned data handling from the foundation — not a retrofit. Hybrid edge-and-cloud AI keeps raw data on your site; a tamper-evident audit ledger (in development) keeps the record honest. Data residency in Canada. Regional support based in BC. Standards your insurance carrier and legal team will recognize.
Heat-Source Detection, Not Smoke Detection
Smoke detectors tell you a fire has already started. OctosX detects the heat source — a loose busbar, an overloaded breaker — hours before there's smoke. Validated in Taiwan's factories for a decade. Now available for yours.
Channel-Friendly, SI-Ready
Built for system integrators to deploy and support. A single open API, comprehensive technical documentation, and a tiered partner program with margin retention at every tier.
Partner programmeIndustries Served
Built for the manufacturing floor, not the boardroom.
Select your industry to see where thermal risk tends to hide — and the assets we monitor for it.
The Cost of Inaction
What's at stake for your plant?
Before OctosX, these numbers were accepted as industry norms. They don't have to be.
$260K
Average cost of unplanned downtime per hour in manufacturing
Source: Aberdeen Group
$1.4M
Average loss from a single industrial electrical fire
Source: NFPA
80%+
Of electrical equipment failures show thermal warning signs before they occur
Source: IEEE / Infraspection thermography research
Anatomy of a Catch
Replay the catch — 48 hours, from first drift to repair.
Electrical faults often announce themselves for hours — sometimes days — before ignition. Scrub through a demo incident on Panel B-7 and watch how the platform classifies each stage — and where a monthly inspection would have missed it entirely.
Illustrative incident replay with synthetic data, based on the demo dataset used across this site. Thresholds and escalation paths are configured per asset during commissioning.
Case Study
Proof from the plant floor.
Our platform's heritage: a decade of deployments across Taiwanese manufacturing, now being brought to North American plants.
Audited ROI Numbers — FPCC Mailiao
$12.85MAnnual avoided loss
$13.46MSystem CapEx
1.1 yrsPayback period
$115M+10-year NPV
All figures verified by FPCC's internal improvement report. Reference call available subject to mutual NDA.
Flagship · Coal-Fired Power · Taiwan
FPCC Mailiao: 276 soot blowers monitored, $12.85M avoided per year, 1.1-year payback.
Across a 10-year window, Mailiao lost $128.5M to four boiler-tube ruptures — each one a stuck-open soot-blower valve nobody caught in time. OctosX installed 276 Thermalpas RTD sensors on every soot-blower angle valve across the MHI and CE boilers. Since cutover, zero tube ruptures.
Read the Full Case StudyGet started
Ready to see what risk intelligence looks like?
A 30-minute platform walkthrough with real industrial data. No obligation, no generic slides — just the platform applied to your plant's risk profile.