Power & Electrical Confidential

Rotary Kiln / Rotating Exhaust Duct Thermal Monitoring

Rotating kiln shells preclude permanent wired sensing.

Rotary Kiln / Rotating Exhaust Duct Thermal Monitoring — field installation photo
Confidential · Power & Electrical

01 The Problem

The Risk

Rotating kiln shells preclude permanent wired sensing.

Detection Gap

Anomalies (e.g., refractory-brick spalling) left undetected can deform the shell — a single major overhaul exceeds NT$ 50M.

02 The OctosX Solution

Sensor & Edge

Thermalpas wireless version (battery + solar harvesting) + OctosX "Heat Map by Kiln Angle" dashboard — operators instantly identify rising sections.

03 The Outcome

Field Detection

A cement plant with 12 sensors detected southern-side refractory anomaly 2 weeks early.

Quantified Impact

Planned shutdown / replacement cost NT$ 800K — preventing a kiln deformation overhaul (NT$ 30M+).

See it in your plant

Could this case be your plant?

Tell us about your facility — busbars, motors, panels, coal blowers, chillers, whatever your highest-risk thermal interface is — and we'll show you what an OctosX deployment would look like.