Power & Electrical Confidential Chemical Plant

High-Temp Exhaust Stack — Thermal & Leak Monitoring

High-temperature stacks routinely run 200-400°C.

High-Temp Exhaust Stack — Thermal & Leak Monitoring — field installation photo
Confidential Chemical Plant · Power & Electrical

01 The Problem

The Risk

High-temperature stacks routinely run 200-400°C.

Detection Gap

Wall thinning or weld degradation causes gas leakage, but 24/7 manual patrol is infeasible.

02 The OctosX Solution

Sensor & Edge

Thermalpas G2 series (rated 250°C) + OctosX trend analysis benchmarks each segment's normal curve; ±15% deviation triggers alert.

03 The Outcome

Field Detection

A chemical plant deployed 8 sensors and OctosX detected slow temp rise (+8°C over 72hr) at Segment #3.

Quantified Impact

Inspection found a hairline weld crack — repair cost NT$ 50,000 avoided gas leak + EPA fine (conservatively NT$ 2M+).

See it in your plant

Could this case be your plant?

Tell us about your facility — busbars, motors, panels, coal blowers, chillers, whatever your highest-risk thermal interface is — and we'll show you what an OctosX deployment would look like.